One issue that have always raised the concerns is the use of cadmium in cadmium telluride solar cells in manufacture of certain types of photovoltaic products. Cadmium in its metallic form is a toxic substance that has the affinity to build up in ecological food chains. The amount of cadmium used in thin-film photovoltaic products is relatively very small (5-10 g/m²) and with good emission control techniques in place the cadmium emissions from photovoltaic module production can also be brought to almost zero. Current technologies lead to cadmium emissions of 0.3-0.9 mg/kWh over the whole life-cycle of the product. Most of all these emissions actually occur through the use of coal power for the manufacturing of these products, and coal combustion leads to much higher emissions of cadmium.
No emissions of any kind can be gproduced when using photovoltaics modules under normal conditions and during probable accidents (e.g. fires, breakage). New studies have proved that cadmium in glass–glass modules would not be released during fires because it dissolves into the molten glass and remains there. Any comparisons made with cadmium emissions from new coal-fired power plants are mistaken because they compare unlikely possible accidental emissions from PV systems to routine emissions from conventional power plants. In actuality, when photovoltaic plants replace coal burning for electricity generation, it will prevent cadmium emissions as well as large quantity of CO2, NOx, and small particulate emissions. By comparison with Ni–Cd batteries, a CdTe photovoltaic module uses cadmium about 2500 times more efficiently in producing electricity. A 1 KW photovoltaic system contains less cadmium than 10 size-C Ni–Cd batteries. In addition, CdTe is more firm and less soluble than the cadmium workings used in batteries.
But if electricity produced by photovoltaic panels were used to manufacture the products instead of electricity from burning coal, cadmium emissions from coal power procedure in the manufacturing process could be completely eliminated.